Black Cushion Layer

This black cushion layer is the supporting base plate for sports vinyl flooring — a 25×25cm small-format module used as a floating support layer beneath the vinyl surface. Designed to work with PVC sports flooring, it provides an elevated cushioning structure with drainage and moisture protection.
  • Excellent Moisture‑proof & Ventilation, Protect PVC Flooring
  • Interlocking Glue‑free Installation, Easy to Assemble & Dismantle
  • Shock Absorption & Noise Reduction, Better Sports Performance
  • Minor Floor Leveling, Prolong Floor Service Life
  • Light‑Weight & High Strength, Good Pressure Resistance

Product Description

Parameters

  • Structure & Performance

    The cushion layer is injection-molded in one piece with a cross-star hollowed grid structure on the surface. Circular support studs distributed across the panel carry the weight of the vinyl flooring above; the hollow pores create an elevated air layer that keeps air circulating underneath, wicking away moisture and water quickly to prevent the vinyl from sweating or blistering.

    The back features a cross-grid reinforcement rib design for stable compression and load-bearing performance, dispersing ground pressure. Snap-lock interlocking assembly is flexible and convenient — modules bite together tightly for a smooth, level surface after installation, compatible with full-coverage vinyl installation. Combined with the vinyl surface layer, it optimizes court feel, isolates ground moisture, and improves conditions for outdoor and semi-outdoor installations.
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  • Specifications & Ideal Applications

    Tile size: 25 × 25 × 1.1 cm Weight per tile: 140g Compatible with all types of PVC sports flooring. Commonly used for badminton courts, table tennis rooms, gyms, and indoor sports halls, as well as semi-enclosed venues — installed over concrete as an elevated floating base layer without large-scale leveling. Easy to assemble and disassemble, convenient for later maintenance.

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  • Versatile Application Scenarios

    Designed to pair with PVC sports flooring as the elevated floating base layer underneath the vinyl.
    Indoor applications: badminton courts, table tennis halls, multi-purpose sports halls, gyms, and school activity rooms. Also suitable for semi-outdoor and sheltered venues.
    Solves dampness and standing water issues on concrete — preventing the vinyl from blistering or bubbling. Modular snap-lock assembly works for both renovating existing courts and new project installations, and is also great for setting up temporary sports courts.
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  • Premium Materials and Outstanding Weather Resistance

    Made from high-density modified PP raw material with premium UV stabilizers and antioxidant agents, providing long-lasting resistance against UV aging and oxidative fading from prolonged sun exposure. The double-layer structure maintains stable performance across wide temperature ranges — resistant to brittleness in low temperatures and resistant to softening or deformation in high heat. With strong impact resistance and crack resistance, the tiles withstand outdoor stains, acid and alkali corrosion, significantly extending the service life of your court.
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  • Flexible Customization Solutions

    We provide a one-stop full customization service tailored to any project requirement. Double-layer tiles are available in multiple standard color combinations, with support for custom court line markings, branded logo printing, and personalized graphic designs. Our professional design team can produce exclusive court layout drawings based on your actual site dimensions, creating personalized basketball courts, pickleball courts, kindergarten activity areas, and more.
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Item Details
Specification 25 ×25 ×1.1cm
Unit Weight 140g
Material Modified PP (Polypropylene)
Color Gray, Black, Red, Yellow, Blue, Green, etc.
Connection Snap-lock interlocking
Application Basketball courts,Badminton courts, volleyball courts, etc.
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Global Sports Flooring Market on Track to Pass $20.9B by 2033 — Three Forces Reshaping the Industry

The global sports flooring market was worth $14.7 billion in 2025, according to a June report from DataM Intelligence, and is expected to clear $20.9 billion by 2033 — growth of roughly 4.6% a year. Indoor sports flooring is moving faster still: $3.45 billion in 2025, climbing to $5.62 billion by 2035 at a 6.2% CAGR. Three structural shifts are redrawing the demand map. Sport-by-sport fragmentation. Pickleball, padel, futsal — each new sport brings its own biomechanical requirements: shock absorption thresholds, ball rebound rates, surface friction. A one-size-fits-all product no longer cuts it. Verified Market Reports notes that manufacturers are “adapting by offering customized flooring options” tailored to the specific demands of each activity. Money is moving outdoors. Climate-resistant materials plus rising outdoor participation are pulling capital away from indoor venues. PP interlocking tiles — UV stabilizers mixed into the material, open-grid drainage built into the design — are steadily replacing poured acrylic and concrete across tropical and subtropical markets. Regulation is forcing indoor materials to upgrade.California’s Title 24 energy standards are driving demand toward low-VOC synthetic surfaces. In Europe, REACH and RoHS rules are pushing reformulation of the polyurethane binders used in PVC sports rolls. Manufacturers with in-house testing labs and full chemical compliance documentation are pulling ahead of competitors who compete on price alone. What buyers should take from this: competition at the commodity end — basic PVC rolls, standard rubber tiles — is only going to get tougher, and the margins are moving toward sport-specific systems backed by documented performance data. Distributors bidding on school projects in North America and Europe should look for suppliers who can hand over complete TDS packages and batch-level test reports, not just a certificate.

Padel Adds Nearly 8,000 Courts in a Year — Hard Surfaces Start Eating Into Turf’s Market Share

Playtomic and PwC Strategy& publish an annual global padel report, and the 2026 edition is solid: roughly 58,000 courts worldwide, over 20,000 clubs, around 19 million active players. Nearly 8,000 new courts were added in 2025 alone — a 16% year-on-year jump. Industry projections put the total at close to 91,000 courts by 2028. For the flooring industry, the total number isn’t the real story. The structural shift is. The first shift: growth is decentralizing. Spain still leads in absolute numbers, but the new courts are increasingly in Indonesia, Brazil, the United States, Australia, India, and Poland. These markets share a common profile — rising disposable income, almost zero existing court stock, and no domestic manufacturing base. Whoever gets in first builds channel stickiness. The US makes the point vividly: fewer than 800 courts nationwide, but roughly half a million active players. That ratio isn’t “future potential”— it’s”undersupply right now.” The second shift: surface materials are diverging. Traditionally, sand-filled artificial turf has been the default for padel courts, and the International Padel Federation (FIP) still endorses it. But real-world use reveals friction points — sand needs periodic replenishment, maintenance is heavy, heat absorption under direct sun is brutal, and drainage after heavy rain is slow. In hot-climate markets, project owners are increasingly looking at alternatives. Poured acrylic is one option — clean appearance, seamless finish. But in tropical conditions it cracks under thermal cycling and requires long curing times. PP interlocking tiles are the third option, and the one gaining ground fastest. They drain instantly, resist UV degradation, and individual damaged tiles can be swapped without ripping up the whole court. Adoption is especially strong in the UAE, Saudi Arabia, and Southeast Asia — markets where heat and rain are the primary surface killers. Atelling data point: Mondo was named FIP’s Official Global Turf Partner in April 2024. Note the word — “Turf.” There is currently no equivalent official designation for hard-surface padel courts. That means the hard-surface segment hasn’t been locked down by any dominant brand yet. The window for differentiation is still open. One more detail that gets overlooked: color. Blue and black now account for nearly 70% of new court installations globally, while green continues to shed share. This isn’t just an aesthetic footnote — manufacturers serving the padel market need to maintain consistent inventory depth in blue and black pigment formulations, especially for UV-stabilized outdoor grades. Quick math: 8,000 new courts per year, each roughly 200 square meters including playing area and run-off zones, puts annual flooring demand from new padel construction at around 1.6 million square meters. That’s not Earth-shattering volume, but the growth is steady, the customer quality is high, and hard surfaces are still in the penetration phase. Suppliers who move early have a real shot at building channel inertia before the category consolidates.
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